The project archive

Ideas made physical.
Systems made useful.

What I built, the decisions behind it, and what I would improve next.

Completed fracture immobilisation trainer on the lab bench, with the anatomical forearm attached to the FIT casing and connected to a laptop

Medical training · Design & manufacture

Fracture Immobilisation Trainer

An anatomical forearm with embedded sensing, layered silicone and a material study.

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Ansys finite element analysis of a Formula Student suspension component

Mechanical design · CAD & FEA

Formula Student Suspension

Eight suspension components redesigned with a 12% reduction in unsprung mass.

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The assembled set of three printed sim racing pedals

Personal build · Sensing & manufacture

Load-cell sim racing pedals

PETG-CF pedals with force-based braking and an experimental copper finish.

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My modified Ender 3 V3 SE printing a batch of parts

Workshop tools · Hardware & firmware

A printer, rebuilt in stages

Klipper, motion upgrades and custom cooling on a working FDM printer.

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Printed camera gimbal with a mounted GoPro, servos, wiring and microcontroller

Embedded systems · Control

Active Camera Gimbal

A two-axis camera stabiliser with custom C++ firmware and real-time PID control.

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The BoxTurtle filament system with four spools and printed feed components

Additive manufacturing · Automation

BoxTurtle Filament System

A filament feed system with controlled paths and automated swap sequences.

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Lenovo ThinkStation home server with the network switch mounted above it

Infrastructure · Linux & networking

A home server for everyday use

A repurposed workstation running family services, GPU transcoding and four websites.

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